A PCDS-I Managed Pressure Drilling (MPD) system, independently developed by Chinese Institute of Oil Drilling Engineering Technology, has registered a successful operation at No. 102 Well in the Huabei Oilfield. The new system raised mechanical drilling speed by 90%, and realized "zero leakage" and “zero complications" at the target layer.
Before this, the PCDS-I system has been successfully tested at a number of oil wells, including No. 9 Well in Penglai, Sichuan, and No. 105H Well in Tarim. The current operation at the Huabei Oilfield is designed to see the adaptability to complicated geological conditions.
For example, the target site sits at a great depth that is difficult to drill, with a drilling cycle exceeding 1 year. In the past, the drilling attempt was made using conventional technology, left an array of accidents, including missed drill, borehole collapse, and kick.
To shorten the drilling cycle, the gas drilling process was applied to No. 101 and No. 102 wells, which was unfortunately ceased due to wellbore instability caused by stratum water leaking.
The new system, applied to No. 102 well starting from a depth of 5,378 m, saw no spills or borehole collapse in further 380m, with a raised ROP from 0.63 m/h to 1.20 m/h, or an enhanced efficiency by more than 90%, or 1.5 times the speed registered at the wells in the same section.